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Auto Shelling robot

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Automatic Shelling OCTOPUS

This automatic shelling robot OCTOPUS (9-Axis CNC automatic shelling and automatic gripping & hanging robot) has been researched & developed by our company for several years. And after many years of use in our foundry, the quality is stable and reliable. In 2022, we put OCTOPUS into production and on the market for selling. It is the best choice for investment casting foundries to realize the intelligent and digital transformation in shelling process.

This OCTOPUS can automatically identify and grip the clusters from the matched carousel (shelling&drying line), and then coat slurry, control slurry and rainfall sand (float sand) for clusters. After that, it will automatically hang the clusters back to the carousel. Matched with our company's equipment of automatic slurry-adding, automatic sand-adding and slurry smoother, the automation of shelling production can be truly realized.

With the application of OCTOPUS, the shelling production becomes easier than before ever. The operation is simple and easy-to-learn, and maintenance and adjustment is convenient.

Automatic Gripping & Hanging

Working with automatic slurry-controlling by slurry smoother (eliminating air bubbles), automatic slurry-adding for slurry tank and automatic sand-adding for sand rainfall machine to realize intelligent shelling

CNC shelling robot

Appearance parameters and installation requirements:

NO.	Item	Parameter
1	Host dimension (lengthwidthheight)	210021002750 mm
2	Host weight	2200 kg/ 4850 lb
3	Power source	Three-phase four-wire, AC380V* + earth wire Note: It can be adjusted to European Standard, American standard, and others according with International Standard IEC 60038 Regulations
4	Compressed air source pressure	≥0.55 MPa
5	Total power	12 kW (Energy consumption in use: 6kW)

Comparison sheet of production efficiency and qualification rate for several shelling methods

Shelling line	Hand-made shelling line	General robot-arm shelling line	General robot-arm +robot shelling line	Automatic intelligent shelling line
Shelling Method	Hand-made shelling & fixed drying rack	Manual gripping and hanging & shelling by robot-arm	Gripping and hanging by robot & shelling by robot-arm	Automatic shelling OCTOPUS
Shelling workshop area	1000 ㎡	500 ㎡	600 ㎡	500 ㎡
Daily production capacity	1000 clusters	1100 clusters	600 clusters	1200 clusters
Each cluster weight	15 kg/33.07 lb	30 kg/66.14 lb	30 kg/66.14 lb	30 kg/66.14 lb
Monthly production capacity	100,000 kg/220462.26 lb	110,000 kg/242508.48 lb	60,000 kg/132277.35 lb	120,000 kg/264554.71 lb
Shelling scrap rate	15%	5%	3%	3%
Shelling staff numbers	12 persons	8 persons	2 persons + 4 robots	2 persons

Investment Casting Parts

Download

Name	Introduction	Size	Downloads	Update	Copy Link	Download
Automatic Shelling OCTOPUS* Instructions	Automatic Shelling OCTOPUS* Instructions	743KB	52	2022-11-29	Copy Link https://www.jocmachinery.com/phoenix/admin/download?fileId=gCpAfMEoOthZ&dp=GvUApKfKKUAU	Download
Automatic shelling video.mov	Automatic shelling video	47.54MB	35	2023-05-10	Copy Link https://www.jocmachinery.com/phoenix/admin/download?fileId=sIKApiPUleyE&dp=GvUApKfKKUAU	Download
Automatic Shelling Robot_ Octopus_Brochure.pdf	Automatic Shelling Robot_ Octopus_Brochure	1.03MB	17	2023-11-16	Copy Link https://www.jocmachinery.com/phoenix/admin/download?fileId=kCKfptHvRBQW&dp=GvUApKfKKUAU	Download

Contact Us

Brooks Xu
Add: 20/FL., 26 North Zhongshan Road, Nanjing, Jiangsu, China
Tel: 0086-25-83317070
Fax: 0086 25 8324 5116

Mobile: +86-13770914070
Email: brooksxu@jocmachinery.com
Web: www.jocmachinery.com