Advantages of China Steel Forgings Production Process

      

Steel forgings refer to an article that is applied to the steel forgive material and shaped the required shape or suitable compressive force by plastic deformation. This kind of power is typically achieved by using a hammer or pressure. Eliminate the defects such as cast loosening during the smelting process by forging energy, optimize the microstructure structure, while maintaining the metal flow line, the mechanical properties of the forgings are generally better than the same material.

 Here is the content list:

• Improve the internal organization of steel forgings

• Material utilization is high

• Higher productivity

• The high precision of the blank or forgings is high.

• The metal material used for forging should have good plasticity

• Not suitable for more complicated forgings

  
  

Improving the Internal Organization of Steel Forgings

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Enhanced Internal Organization and Mechanical Properties

Forging significantly improves the internal organization and mechanical properties of steel components. The forging process effectively eliminates internal defects such as blowholes, shrinkage cavities, and dendritic crystals from the metal ingot. By causing the metal to undergo plastic deformation and recrystallization, forging refines coarse grains, resulting in a dense and uniform metal microstructure. This process, in turn, greatly enhances the mechanical properties of the steel forging. Furthermore, in part design, aligning the direction of force with the forged grain flow can improve the part's impact resistance.

High Material Utilization

Forging is a highly efficient process with exceptional material utilization. Unlike machining, which removes material, forging primarily rearranges the metal's internal structure through plastic forming. This method ensures that material waste is minimized, leading to a more economical production process.

Higher Productivity

Forging offers significantly higher productivity. The process typically uses a press or forging hammer, allowing for the rapid and high-volume formation of steel forgings, which drastically increases overall production efficiency.

High Precision of Blanks and Forgings

The precision of forged blanks and finished steel forgings is very high. By utilizing advanced technology and equipment, forging can achieve near-net-shape or net-shape production, which requires little to no subsequent cutting. This not only reduces machining costs but also ensures a higher level of dimensional accuracy for the final product.

The metal material used for forging should have good plasticity

The metal materials used for steel forging should have good plasticity to produce plastic deformation without breaking under external force. Among common metal materials, cast iron is crispy, poor plastic, and cannot be used for forging. Copper, aluminum, and alloys in steel and non-ferrous metals can be processed in cold or hot.

Not suitable for more complicated forgings

Not suitable for more complicated forging shapes: Steel forgive forging processing is formed in the solid-state, compared with casting, metal flow is limited, and process measures such as heating can generally be implemented. It is difficult to manufacture the shape of the manufactured shape, especially the part or blank having a complex lumen.

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